About Double Helical Gears
Features and Benefits :
Type : Spur / Helical Gears
Profile: 20 to 1/4 Pitch, Modular also available
MOC: Cast Iron, Steel Alloy, Non-Metallic
Type : Spur/ Helical Gears
Profile: 16 to 6 Pitch, 45 Degree Helix Angle, Right and Left Hand
MOC: High Grade Bronze & Steel
| Capacity (mm) |
Standard |
| Size |
Standard |
| Automation Grade |
Semi-automatic |
| Thickness (mm) |
Standard |
| Usage/Application |
Industrial |
| Surface Finish |
Yes |
Exceptional Performance and DurabilityOur double helical gears deliver outstanding efficiency (up to 96%) and high load-carrying capacity, supporting output torques up to 6000 Nm and rated power to 200 kW. Precision ground surfaces and robust alloy steel construction guarantee extended service life, while hardened teeth withstand heavy operational demands. Designed for both forward and reverse rotation, these gears are perfectly suited for challenging industrial environments.
Flexible Customization OptionsWe offer a wide module range (240 mm), tooth counts (10400), and face widths (up to 500 mm), ensuring compatibility with various speed, torque, and application requirements. Custom mounting types, gear profiles, and arrangement flexibility allow seamless integration into existing or new industrial systems. Our in-house expertise as manufacturer and exporter in India ensures personalized service for every project need.
Precision Engineering and Quality AssuranceEach gear is manufactured to stringent DIN standards (DIN 6DIN 10) and features a helical tooth profile for smooth, quiet operation. Our hardened and ground alloy steel construction ensures optimal hardness (up to 60 HRC) and surface finish. Comprehensive inspection and quality control processes guarantee precise gear geometry and long-term reliability in transmission applications.
FAQs of Double Helical Gears:
Q: How are double helical gears typically used in industrial applications?
A: Double helical gears are commonly used in heavy equipment, industrial machinery, and power transmission systems where smooth operation, high efficiency, and load capacity are essential. Their bidirectional torque transmission and reduced axial thrust make them ideal for demanding usage.
Q: What benefits do double helical gears offer over single helical or spur gears?
A: Compared to single helical or spur gears, double helical gears offer superior efficiency (up to 96%), quieter operation, and higher load-carrying capacity. Their unique tooth arrangement minimizes axial thrust and enables reliable power transmission in both directions.
Q: Where are your double helical gears manufactured and exported from?
A: Our double helical gears are manufactured in India, adhering to rigorous quality standards, and are exported to global markets. We act as a trusted exporter, manufacturer, service provider, and supplier for various industrial sectors worldwide.
Q: What is the recommended process for maintaining these gears?
A: It is recommended to lubricate double helical gears with oil bath or high-quality grease to ensure minimal wear and smooth operation. Regular inspection and maintenance will further enhance their performance and longevity in heavy-duty applications.
Q: When should I choose a custom mounting type for my gear application?
A: A custom mounting type is ideal when your machinery has unique installation requirements that standard options cant accommodate. We offer tailored solutions to integrate seamlessly into your specific industrial setup.
Q: How does the gear hardness affect its durability and performance?
A: With a hardness level up to 60 HRC, these gears possess excellent resistance to wear and deformation under high loads. This ensures prolonged operational life and consistent performance, even in demanding industrial conditions.