High Precision Gearboxes

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MOQ : 1 Unit

High Precision Gearboxes Specification

Gear Type
High Precision

Material
Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Planetary

Output Torque
Up to 1500 Nm

Rated Power
Up to 20 kW

Input Speed
Up to 6000 rpm

Output Speed
Customizable as per ratio

Efficiency
>= 98%

High Precision Gearboxes Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
100 Units Per Month

Delivery Time
6-8 Week

Packaging Details
Standard Packaging

Main Domestic Market
All India

Certifications
ISO 9000:2001 Certified Company

About High Precision Gearboxes

We are one of the leading manufacturers, suppliers and exporters of a wide assortment of High Precision Gearboxes. These are designed and machined as per the International guidelines using high grade raw materials in order to ensure premium quality, reliable operation, impeccable performance and longer service life. Our High Precision Gearboxes are tested thoroughly on the basis of well defined parameters before final delivery in order to ensure that a defect free range reaches at the clients end.

Technical Specifications:

	Technology	Module	Od Max	Face Width Max
Spur / Helical and Double Helical(With Gap)	Hobbing	30 Module	3000 mm	600 mm
Hardened and Ground Gears	Profile Grinding	24 Module	2400 mm	600 mm
Internal Spur	Shaping	12 Module	12 Module	145 mm
Spiral Bevel	Kurvex Cyclo Palloid Palloid Spiromatic	25 Module 16 Module 5 - 2 Module 6 Module 8 Module	1000mm 600 mm 150 mm 350 mm 560 mm	150 mm 95 mm 25 mm 60 mm 80 mm
Straight Bevel	Gleason H and H Klinglenberg	10 Module 5 Module 16 Module	500mm 200mm 250mm	85 mm 50 mm 75 mm
Worm Wheel	Hobbing	20 Module	2000 mm
Worm Shaft	Thread Milling Profile Grinding	20 Module 20 Module	300 mm 300mm	500 mm 500 mm
Rack	Generating	8 Module	2000 mm Length	150 mm
Sprocket	Hobbing	3" Pitch	2000 mm
Spline Straight / Involute	Hobbing	20 Module		600 mm

Helical Parallel Shaft and Bevel Helical Right-Angle Drive Gear Units have been introduced to meet the requirements of todays demanding applications in the small, medium and heavy duty sector of the power transmission market with power range up to 5500 KW and ratio range up to 650/1. Modular design in concept results in minimized manufactured part and count to maximize availability of product.

Case-Hardened and Ground Helical Gears and Lapped Spiral Bevel Gears have optimized Gear Geometry to maximize strength and efficiency and to minimize noise and vibration.

Presently they are available only in fabricated housings & can be fabricated to serve as drop-in replacement to various Gearboxes of Indian and Foreign makes.

Depending upon the application variety of options can be incorporated during the development of Precision Drives Series Gearboxes:-

Backstops
Motors Bed-Plates
Motor Flanges
Cooling System
Reinforced Bearing
Special Shafts
Output Bores can be connected by Shrink Disc
Dry Well Arrangement for Vertical Reducers
Extended Output Shaft
Vertical Models
Hollow Shaft Mounting
Base Mounting

Advanced Gearbox Design

Utilizing alloy steel and cutting-edge precision machining, our helical planetary gearboxes are crafted for high performance and durability. The helical tooth profile ensures smooth and quiet operation, making the gearboxes suitable for a wide range of industrial uses that demand both efficiency and reliability.

Versatile and Robust Performance

With an adjustable output speed based on the required gear ratio, these gearboxes confidently support up to 1500 Nm of torque and 20 kW of power. Whether you operate high-speed applications or require heavy-duty torque, our gearboxes adapt to provide outstanding efficiency and minimal energy loss.

FAQs of High Precision Gearboxes:

Q: How are the high precision gearboxes processed for optimal performance?

A: These gearboxes are crafted from top-quality alloy steel and undergo advanced precision machining processes. This ensures each component meets rigorous tolerances, resulting in superior accuracy, long-term reliability, and enhanced overall gearbox performance.

Q: What benefits do helical planetary gearboxes offer over other types?

A: Helical planetary gearboxes offer smoother and quieter operation due to the angled gear teeth, as well as high efficiency (98%). Their compact design allows for high torque transmission and improved load distribution, making them ideal for applications that require precision and durability.

Q: When should I choose a high precision gearbox with customizable output speed?

A: You should select a customizable output speed gearbox when your application demands specific speed and torque characteristics. This allows you to tailor the systems performance for optimal results across various industrial processes and machinery.

Q: Where can these gearboxes be applied for maximum benefit?

A: These high precision gearboxes are well-suited for automation equipment, robotics, machine tools, packaging machinery, and other demanding industrial systems where efficiency, reliability, and accuracy are paramount.

Q: What is the typical usage process for these planetary gearboxes?

A: Install the gearbox as per the applications alignment and fitting requirements. Regularly inspect and maintain lubrication to sustain the efficiency and longevity of the gearbox. Consult technical support for guidance on integration into specific drive systems.

Q: How does high efficiency in these gearboxes benefit industrial applications?

A: With an efficiency of 98% or higher, these gearboxes significantly reduce energy losses and operational costs. The efficient transmission improves total system output, leading to greater productivity and consistent performance in your machinery.

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